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Old 08-11-2005, 12:19 AM   #1
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Lots of random pics to start.

Deke installing his 8.8 4.10s and detroit.



Pretty cool long exposure shot I took last night after a partay.


Now for the real stuff. I fabbed me some LCA skids to match the beefed up 1/4" plate LCA mounts on the HP30. I used the press and die I made for PolarXJ's 8.8 truss to bend the plate.



Removing excess via the bandsaw.



The fab cart I made. Craftsmen drill press, Lincoln SP135 welder, and Harbor Freight bandsaw. I have one last tool to add, a bench grinder.



Bent up and cut to length.



Welding it on. Probably the best timed welding shot i've ever takin. [img]graemlins/pimp.gif[/img]



[ August 13, 2005, 12:13 AM: Message edited by: Timmay ]
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Old 08-11-2005, 12:19 AM   #2
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Welded.



Other side almost done. The LCA is completely boxed in. My only fear is dropped off a rock from the LCA skid and it damaging the exposed JKS arm where it articulates.



A lil' paint.



Done and done.







Then I moved on to curing my ****ty pinion angle thanks to me measuring instead of guessing. It never works out right that way.

So I turned it around, jacked it up, and whatya know, it starts pouring.



Anybody who has read previous work threads of mine knows that every freakin time I touch the jeep with a wrench, an isolated thunderstorm randomly appears to make me stop. Today it was just annoying.

My solution was to create an extended shackle to try and even out the lift front to rear and partially cure my pinion angle problems.

Stock shackle, I only used the bushing from it.

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Old 08-11-2005, 12:21 AM   #3
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The new side plates for the ghettoshackle.



Cutting up the stock shackle, no turning back now.



How it all fits together.



All welded up with a monsterghettogusset installed.





Backside. The stock shackle brace peice is tied into the new one with that peice of 1/4" plate. I'm still kinda weary on the lack of weld that actually attaches to the bushing.



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Old 08-11-2005, 12:21 AM   #4
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Flux core pro... [img]graemlins/iono.gif[/img]



After some paint, they're in.



Sits just a bit high in the rear. I'm going to pull the smallest leaf and replace it with a stock XJ leaf to hopefully drop the rear down some, back the way it was.



Test drive on I-295 revealed that my vibe issue is 90% resolved. Still a slight vibe under decel. Should be completely gone when I replace that leaf and lower the rear a bit.

I'm going to end up snagging a set of MJ shackles I think. These are a bit too ghetto fabulous for my taste. [img]icon_smile_big.gif[/img]
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Old 08-11-2005, 12:22 AM   #5
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Oh, and Deke borrowed himself a set of 33" Trxus MTs to go wheeling for 4 days this week/end. Deke is finally gonna wheel his ****. [img]icon_smile_shock.gif[/img]







That's all I got for today. Should be off to Rausch Friday and Paragon Saturday, then Rausch again on Sunday. Hopefully tomorrow OK4WD will have my new LTB to make this thing highway worthy. I'm scared to drive more than 20 miles from home with the missing lug.

[img]graemlins/driving.gif[/img]
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Old 08-11-2005, 12:40 AM   #6
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[img]graemlins/rant.gif[/img] Sooo jealous...must...outdo...fluxcore pro... [img]graemlins/laughing.gif[/img]
My build offically begins friday. [img]graemlins/icon_beerchug.gif[/img]
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Old 08-11-2005, 12:55 AM   #7
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[img]graemlins/laughing.gif[/img]

Sweet. Post lots of pics. [img]icon_smile_wink.gif[/img]
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'03 3/4 ton Cummity Cummins - "The Black Knight"
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Old 08-11-2005, 12:59 AM   #8
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Quote:
Originally posted by Timmay:
[img]graemlins/laughing.gif[/img]

Sweet. Post lots of pics. [img]icon_smile_wink.gif[/img]
[img]graemlins/grinyes.gif[/img]
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Old 08-11-2005, 01:31 AM   #9
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nice, how do you like that harbor freight chop saw? i've looked at it a few times but have always been a bit concerned about it's quality.
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Old 08-11-2005, 01:44 AM   #10
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I love it. It's my favorite tool besides the welder. Just gotta get rid of that sheetmetal stand and get a good bimetal blade and you're set.
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Old 08-11-2005, 02:11 AM   #11
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Are those Nick's tires?

And yeah, I'd agree with your suspicions about that shackle. I'd either buy some, or make new ones that are one piece the whole way up on the sides, in the near future.

Side note...do you know of anywhere that would have approximately 10 feet of 1.75" x .120 DOM tube layin around?
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Old 08-11-2005, 02:28 AM   #12
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timmay: something you may want to consider to make cutting go a bit faster is get a pos fluid pump from somewhere, i dunno maybe a washer pump from the junk yard and run lube/coolant through, just an idea
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Old 08-11-2005, 03:08 AM   #13
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It's so cute, brothers with almost matching jeeps
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Old 08-11-2005, 07:32 AM   #14
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nice work man. i have the same pct sticker..
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Old 08-11-2005, 08:03 AM   #15
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Hey Timmay, is this the same Harbor frieght bandsaw that's on your fab cart? Or do you have a seperate upright bandsaw?

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Old 08-11-2005, 08:06 AM   #16
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Quote:
Originally posted by Jeepin' Jason:
Hey Timmay, is this the same Harbor frieght bandsaw that's on your fab cart? Or do you have a seperate upright bandsaw?

It folds down when not in use etc. It comes with a crappy cart/legs as well. Costs like $160.

http://www.harborfreight.com/cpi/cta...emnumber=37151

[ August 11, 2005, 08:08 AM: Message edited by: Ted00XJ85CJ ]
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Old 08-11-2005, 08:32 AM   #17
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Quote:
Originally posted by Ted00XJ85CJ:
</font><blockquote>quote:</font><hr />Originally posted by Jeepin' Jason:
Hey Timmay, is this the same Harbor frieght bandsaw that's on your fab cart? Or do you have a seperate upright bandsaw?

It folds down when not in use etc. It comes with a crappy cart/legs as well. Costs like $160.

http://www.harborfreight.com/cpi/cta...emnumber=37151
</font>[/QUOTE] [img]graemlins/rock.gif[/img]
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Old 08-11-2005, 09:25 AM   #18
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Nice work guys [img]graemlins/thumbsup.gif[/img] i'm jealous of your fab skills. I'm taking a welding class this november then i'll start tearing into the YJ some more. NO more bribing my buddies with coors light to weld my junk back together [img]icon_smile_big.gif[/img]

On a side note, i think that xj looks perfect, i woulnd't start messing with the rear pack, leave it as is, i hate the look of saggy asss xj's. Keep that rear in the air, it really looks level in my opinion.


*edit* all these minor mods and you're still running the stock tierod with 34" swampers [img]icon_smile_shock.gif[/img] Trust me on this one, sleeve that fawker ASAP if you're not going to buck up and get a new tierod. I swear every time i'm out with a TJ or Xj guy running the stock steering i end up fixing it on the trail. You've got the skills, beef that fawker UP [img]graemlins/icon_beerchug.gif[/img]

Wally

[ August 11, 2005, 09:27 AM: Message edited by: wallysheata ]
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Old 08-11-2005, 09:30 AM   #19
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lol that tree looks like it is on fire...

how much was your press? i need one of those...
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Old 08-11-2005, 09:40 AM   #20
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Quote:
Originally posted by Vetteboy:
Are those Nick's tires?

And yeah, I'd agree with your suspicions about that shackle. I'd either buy some, or make new ones that are one piece the whole way up on the sides, in the near future.

Side note...do you know of anywhere that would have approximately 10 feet of 1.75" x .120 DOM tube layin around?
If you can remember what size DOM i bought back in january, i have it in my basement still. might only be like 8 ft, maybe 10 though. it's 3/16" thick i do know that... i haven't used it, so if you want it, let me know...
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Old 08-11-2005, 10:21 AM   #21
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Quote:
Originally posted by TTownJeeper:
lol that tree looks like it is on fire...

how much was your press? i need one of those...
We've got a 20-ton model from Harbor Freight. Runs about $250.

http://www.harborfreight.com/cpi/cta...emnumber=32879
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Old 08-11-2005, 10:24 AM   #22
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Quote:
Originally posted by Vetteboy:
Are those Nick's tires?

And yeah, I'd agree with your suspicions about that shackle. I'd either buy some, or make new ones that are one piece the whole way up on the sides, in the near future.

Side note...do you know of anywhere that would have approximately 10 feet of 1.75" x .120 DOM tube layin around?
Yep, Nick's tires. If OK4WD doesn't have my LTB in today i'm going to hit up to local junkyard for some MJ/Dak shackles. No DOM at all, i'd be using it. [img]icon_smile_big.gif[/img]

Quote:
Originally posted by h_2_o:
timmay: something you may want to consider to make cutting go a bit faster is get a pos fluid pump from somewhere, i dunno maybe a washer pump from the junk yard and run lube/coolant through, just an idea
I'd like to do that. It won't necesserily speed up cutting as much as save blades though. And when in the upright position theres no wayfor me to capture fluid, it would pour out all over the motor, no good.

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Originally posted by Nate Spear:
It's so cute, brothers with almost matching jeeps
Not my fault he's jealous.

Quote:
Originally posted by Jeepin' Jason:
Hey Timmay, is this the same Harbor frieght bandsaw that's on your fab cart? Or do you have a seperate upright bandsaw?
Yep, same saw. It folds down for gravity feed cutting and upright for hand cutting. You just have to bolt on the plate, two phillips head screws.


Quote:
Originally posted by wallysheata:
Nice work guys [img]graemlins/thumbsup.gif[/img] i'm jealous of your fab skills. I'm taking a welding class this november then i'll start tearing into the YJ some more. NO more bribing my buddies with coors light to weld my junk back together [img]icon_smile_big.gif[/img]

On a side note, i think that xj looks perfect, i woulnd't start messing with the rear pack, leave it as is, i hate the look of saggy asss xj's. Keep that rear in the air, it really looks level in my opinion.


*edit* all these minor mods and you're still running the stock tierod with 34" swampers [img]icon_smile_shock.gif[/img] Trust me on this one, sleeve that fawker ASAP if you're not going to buck up and get a new tierod. I swear every time i'm out with a TJ or Xj guy running the stock steering i end up fixing it on the trail. You've got the skills, beef that fawker UP [img]graemlins/icon_beerchug.gif[/img]

Wally
[img]graemlins/thumbsup.gif[/img] Thanks Wally.

No worries. "1 Ton" steering is in the works. In the mean time I have two spare tie rods and a spare draglink. Next time i'm at the steel yard i'll grab some tube or angle iron to sleeve it with though. It's worrying me. I've never had a problem of it tacoing due to tire weight though, I always end up running into things.

Quote:
Originally posted by TTownJeeper:
lol that tree looks like it is on fire...

how much was your press? i need one of those...
I'm not sure, Deke baught it. I believe it was $75 from JCWhitney. The seals are blown in the jack though so we don't get anywhere near 12 tons of pressure out of it. Still bends 1/4" plate and presses on carrier bearings though. [img]graemlins/thumbsup.gif[/img]
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Old 08-11-2005, 10:28 AM   #23
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LCA skids shipped to 80525 [img]crazy3.gif[/img]
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Old 08-11-2005, 10:28 AM   #24
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Oh, wally, it's def. leaning a bit more than that.



Take about 1/2" out of that and it should still sit slightly higher. Just enough to even out when the spare and trail spares are in the back.
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Old 08-11-2005, 10:30 AM   #25
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Quote:
Originally posted by yellowXJ:
LCA skids shipped to 80525 [img]crazy3.gif[/img]
Serious? They won't come close to fitting stock LCA mounts. But if you want I can make some that will fit Deke's POS.
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Old 08-11-2005, 10:42 AM   #26
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yeah you're right it's sitting much higher in the rear, coulnd't tell from the other pics...again nice work [img]graemlins/thumbsup.gif[/img]
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Old 08-11-2005, 10:49 AM   #27
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[img]graemlins/iono.gif[/img] I just looked at it in the driveway and it doesn't looked that bad. I'm still going to replace a leaf though to cure the vibes.
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Old 08-11-2005, 12:49 PM   #28
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y not shim?
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Old 08-11-2005, 12:58 PM   #29
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VERY NICE steup u got there... daymn..
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Old 08-11-2005, 05:26 PM   #30
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Quote:
Originally posted by V-Tread:
y not shim?
Do you happen to have a 1.5* shim you can ship to me and have it here by, oh say, an hour? [img]icon_smile_wink.gif[/img]

I just drove to OK4WD, about 1h45m away, and at what my speedo says is 95mph, more like 80, i have a slight humm from the rear shaft. Its from 50-65 that I get the worst vibes. All deceleration vibes.

I have some 4* shims i'm going to modify to work. Little grinding here and there. [img]icon_smile_big.gif[/img]
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Old 08-11-2005, 05:26 PM   #31
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Quote:
Originally posted by kyle92xj47cj:
VERY NICE steup u got there... daymn..
[img]graemlins/thumbsup.gif[/img] Thank you.
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'13 LII Eliminator Chassis - "Fred" Ultra 4 #4343
'03 3/4 ton Cummity Cummins - "The Black Knight"
'03 KTM 450 - "Katoom"
'99 Kenworth T2000 - "Shamu"
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Old 08-11-2005, 06:43 PM   #32
V-Tread
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Quote:
Originally posted by Timmay:
</font><blockquote>quote:</font><hr />Originally posted by V-Tread:
y not shim?
Do you happen to have a 1.5* shim you can ship to me and have it here by, oh say, an hour? [img]icon_smile_wink.gif[/img]

I just drove to OK4WD, about 1h45m away, and at what my speedo says is 95mph, more like 80, i have a slight humm from the rear shaft. Its from 50-65 that I get the worst vibes. All deceleration vibes.


I have some 4* shims i'm going to modify to work. Little grinding here and there. [img]icon_smile_big.gif[/img]
</font>[/QUOTE]got some 2* shims that are sitting between my axle and leaves [img]crazy3.gif[/img] Steel, real nice from tom woods shop in UT (found out I needed 'em on a roadtrip.) Fixen yers sounds good, just don't measure nothin. [img]icon_smile_wink.gif[/img]

edit: get yer tyre prob wurked out?

[ August 11, 2005, 06:45 PM: Message edited by: V-Tread ]
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Old 08-11-2005, 07:31 PM   #33
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i wish i had mad "make my own stuff" skills. looks good
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Old 08-11-2005, 07:33 PM   #34
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Nice work! Alot can be done without much equipment if we use our brains. [img]icon_smile_wink.gif[/img]
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1997 ZJ 4.0, 42re, 242, 3.73, tow hooks, reciever hitch, skids, OBA, 3.5" lift, rockrails, 265/75r/16s,
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NEED: adjustable upper front control arms & adjustable rear trackbar for 3.5" - 4.5" lift, upcountry springs
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Old 08-11-2005, 07:35 PM   #35
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Ghettofabulous Timmay!! [img]graemlins/thumbsup.gif[/img]
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